Fast-Track Oil & Gas Project for Shutdown
CATEGORY: Oil & Gas Thermowell Assemblies
PRODUCTS:RTD, Thermowell Assemblies
DATE:July 2024
Background
The customer is a prominent entity in the oil & gas industry, requiring a reliable temperature sensing solution for their pipeline systems during a critical shutdown period. Key personnel involved included the Project Engineer. The customer chose Thermo Electric Instrumentation due to our quick response, special attention to this project, and proven product quality. Having first worked with us in 2003, they returned after 20 years to renew their thermowells under more extreme process conditions. Their trust in our reliability and expertise was a decisive factor in the awarding this project.
SOLUTION
We provided a solution by customizing the thermowell design to handle the extreme conditions of high velocity and high temperature in the customer’s pipeline system. This customization was essential to ensure durability and accuracy in temperature measurement under such challenging conditions. The enhanced thermowells were engineered to withstand the harsh environment, maintaining structural integrity and reliable performance.
Technical Modifications
Our engineering team implemented specific modifications to the standard thermowell design. These adjustments included using advanced materials and reinforced structures to improve resilience against high velocity and temperature, ensuring long-term durability and precise temperature readings. This tailored approach was vital in meeting the customer’s unique requirements and maintaining operational efficiency.
Customised Services
Thermo Electric provided a highly personalized service to meet the urgent request from the customer in Oman. With a history of successful collaboration dating back to 2003, they trusted us for our quick response and product quality. We tailored the thermowell modifications to handle more extreme conditions and delivered the solution promptly to align with their shutdown schedule.
ENGINEERING EXCELLENCE
Our engineering team showcased excellence by modifying standard thermowell designs to withstand extreme conditions. Using advanced materials and innovative techniques, we ensured the thermowells were robust and reliable. Our expertise enabled rapid delivery and precise temperature measurement, meeting the customer’s stringent requirements and exceeding their expectations.
RESULTS
The manufacturing and delivery of these modified thermowells and RTDs significantly benefited the customer. The customized design ensured durability and accurate temperature measurement under the extreme conditions of high velocity and high temperature in the pipeline system. This will improve operational efficiency and safety, as reliable sensors provide precise data critical for maintaining optimal process conditions.
The expedited delivery of 84 thermowells within just two weeks allowed the customer to adhere to their shutdown schedule without any delays. This rapid response was critical in avoiding costly interruptions and demonstrates our commitment to meeting urgent customer needs. The project was completed within the estimated timeframe of three months, showcasing our efficiency and dedication to timely delivery.
Once again, we exceeded the customer’s expectations by providing a rapid, bespoke solution that addressed their specific challenges. The project reinforced the customer’s trust in our capabilities and established a new benchmark for fast-track projects in our industry. Our proactive approach, engineering excellence, and exceptional customer service ensured another successful outcome, paving the way for future projects.